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HIGHLIGHTS
PILOT PRO introduces new features and capabilities that will revolutionize the operations of any progressive construction quality testing laboratories.
With LinkLAB, CONTROLS’ proprietary Laboratory Connectivity Package, it is able to take inputs from ancillary measuring systems and devices so you can manage all your test data online, automatically, with no risk of transposing errors.The machines consist of:
Frame
Rigid welded steel construction. ASTM spherical seat allows free alignment at the initial contact with the specimen. It is designed strictly conforming to the Standards, to test 4” and 6” diameter specimens.
Compression platens
See table. Traceable certificate of surface hardness available on request.
PILOT PRO, Automatic power and control system
See technical specifications.
Safety features
- Max. pressure valve to avoid machine overloading; piston travel limit switch
- Emergency stop button
- Front and rear transparent flexible fragment guard.
FEATURES
Smart automatic and connected concrete Power and Control System for standard failure testing.
PILOT PRO is the best choice for Quality Control laboratories to carry out a high throughput of routine failure tests including compression, flexure and indirect tensile tests.
- Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing station solution for seamless connection and data inputs from many ancillary devices for dimensional measurement, weight, bar code, etc.
- Automatic – time saving: test-cycle automation maximizes productivity and ensures tests are performed accurately according to pre-set methods, eliminating operator variables.
- Highly accurate and energy saving: Our DC motor technology quietly and efficiently delivers super accurate load control at both low-speed and low-loads.
- Intuitive, quick and simple operation: The integrated control system features an intuitive 7” color graphical display, which works like a tablet or smart-phone, and makes PILOT PRO quick and simple to operate.
- Standards compliant – peace of mind: Hardware and firmware are in total compliance with all the main international concrete testing standards including ASTM C39 and EN 12390-3.
- Multilingual functionality: The system is available in multiple languages and is fully compatible with non-Latin characters for Chinese, Cyrillic (and more).
SPECIFICATIONS
Hydraulics
- Dual-stage pump: centrifugal low pressure for fast approach automatically switches to radial multi-piston high pressure for loading
- DC motor, 720W, 50-60Hz
- Maximum working pressure 700 bar
- Load/unload valve
- Second/third frame selection valve available as option
Hardware
- 524,000 points high-resolution/stability analog channels
- 3 channels for load sensors
- Control frequency 250 Hz
- Sampling frequency 250 Hz
- 5.1”, 800 x 480 pixel, 16 M colors, icon-driven capacitive sensing touchscreen graphic display
- Unlimited storage capacity for test data on internal 16 GB SD card
- USB port for test data storage on external USB memory stick and for firmware upgrade
- Ethernet port for PC / Internet /network communication
- Optional integrated graphic printer including Load-Time plot
- RS 232 port for data downloading in ASCII format
PHYSICAL SPECIFICATION TABLE
| Model 50- | C45P02 C45P04 |
C35P02 C35P04 |
| Capacity kN (lbf) | 2000 | 3000 |
| Max vertical daylight, mm | 370 | 350* |
| Horizontal daylight, mm | 350 | 370 |
| Max. piston travel**, mm | 50 | 50 |
| Platen dimensions, mm | 310 x 510 x 50 | 310 x 510 x 50 |
| Platen surface hardness | 55.5 HRC | 55.5 HRC |
| Platens flatness toll, mm | 0.05 | 0.05 |
| Overall dimensions, mm | 785 x 555 x 1090 | 765 x 600 x 1160 |
| Weight approx., kg | 620 | 820 |
*With accessory 50-C50/CYL vertical clearance is increased by 20 mm. See test accessories.
**Use distance pieces conforming to the specimen size to avoid piston overtravel
ACCESSORIES
Accessories
50-C0050/HRD7
Supply of the compression machine with 310x510x50 mm platens complete with traceable certificate of hardness of testing platens surfaces (upper and bottom platen certification included). Available only for ordering with compression machine.
50-C0050/CAL
Special calibration of load digital readout unit assuring class 1 from 1% of testing machine full scale (maximum load)
50-C39/B
Base for frames and testing machines model 50-C34xxx, 50-C35xxx and 50-A32xxx
50-C49/B
Base for frames and testing machines model 50-A42xxx, 50-C43xxx, 50-C45xxx, 50-C46xxx, 50-C47xxx
50-Q60P/PRINT
Upgrading the AUTOMAX PRO and PILOT PRO series to incorporate a serial graphic printer in the rear panel allowing load/time plot (printing available for languages with latin charcters only)
50-C50/CYL
Lower compression platen dia. 165 x 30 mm for testing capped cylinders dia. 150 x 300 mm (6″x12″). Resulting compression machine vertical clearance is increased by 20 mm
50-C50/P1
Application of a magnetic switch to the safety guard (for automatic testers only). Suitable for automatic compression machines.
Software and connectivity
50-SW/DM
DATAMANAGER PC software compatible with DIGIMAX, PILOT, AUTOMAX, PILOT PRO, AUTOMAX PRO and PRO-M. Suitable for remote control of the system (except DIGIMAX), data acquisition, processing and filing. LAN cable included.
50-KLAB/E
LinK-LAB Enterprise laboratory connectivity package for machines controlled by PC via DATAMANAGER Software.
Additional frames
50-C10C/2F
Second frame facility for PILOT series. Frame selection via manual lever
50-C10C/3F
Three-way valve for PILOT System to control a second and a third testing frame. Frame selection via manual lever.
Distance pieces
50-C9080
Distance piece dia 200 x 30 mm
50-C9080/30
Distance piece dia.200x30mm complete with both central centering pin for simple stacking up and two screws for solid fixing.
50-C9080/50
Distance piece dia.200x50mm complete with both central centering pin for simple stacking up and two screws for solid fixing.
50-C9080/68
Distance piece dia.200x68mm complete with both central centering pin for simple stacking up and two screws for solid fixing.
50-C9080/100
Distance piece dia.200x100mm complete with both central centering pin for simple stacking up and two screws for solid fixing.
Front doors
50-C45/FG
Upgrading of the 50-C45xxx series 2000 kN compression frames with front rigid door (for frames fitted with rectangular platens 310×510 mm)
50-C35/FG
Upgrading of the 50-C35xxx series 3000 kN compression frames with front rigid door (for frames fitted with rectangular platens 310×510 mm)
MODELS
Code
Description
50-C35P02
PILOT PRO COMPACT-Line automatic compression machine, 3000 kN cap. for blocks, cylinders up to 160 x 320 mm and cubes up to 200mm. – Compression platens 310mm x 510mm – 230 V, 50-60 Hz, 1 Ph.
50-C35P04
PILOT PRO COMPACT-Line automatic compression machine, 3000 kN cap. for blocks, cylinders up to 160 x 320 mm and cubes up to 200mm. – Compression platens 310mm x 510mm – 110 V, 60 Hz, 1 Ph.
50-C45P02
PILOT PRO Auto Compact Line automatic compression machine, 2000 kN cap. for blocks, cubes up to 200 mm and cylinders up to dia. 160 x 320 mm – 230V, 50 Hz, 1 Ph.
50-C45P04
PILOT Auto Compact Line – automatic compression machine, 2000 kN cap. for blocks, cubes up to 200 mm and cylinders up to dia. 160 x 320 mm – 110V/60Hz/1Ph.
General Inquiries
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